Design Features And Principles Of Brass Solid Cone Full-spray Nozzle

A brass solid cone full jet nozzle uses a swirl chamber to form a dense, filled spray pattern. Liquid rotates before exiting the orifice, so the cone covers the target from center to edge with high impact. This pattern suits tank cleaning where the spray must reach walls and fittings. The nozzle mounts on a spray ball assembly in CIP circuits.

Solid Cone Pattern and Coverage

The solid cone fills the spray area from center to edge. A hollow cone leaves the middle dry, while the solid cone distributes liquid across the full circle. That coverage reduces shadow areas on the tank wall.

• Filled pattern from center to edge

• No dry core at the spray center

• Coverage angle sets wall contact

• Flow rate sets impact force

A spray ball assembly carries these nozzles inside the tank. The pattern angle and flow rate set the coverage. A wider angle covers more wall with less impact. A narrower angle concentrates the jet for higher impact on a smaller area.

Swirl Chamber and Orifice Design

Liquid enters the nozzle body and passes into a swirl chamber. The chamber imparts rotation before the liquid exits the orifice. That rotation forms the cone pattern.

The orifice diameter sets the flow rate at a given pressure. A larger orifice passes more liquid but drops the impact force. The chamber geometry sets the spray angle.

Spray Ball Assembly and Placement

A spray ball mounts on a pipe stub inside the tank. The ball carries several nozzles that spray in different directions. Rotation or fixed positioning covers the full interior.

Multiple sprayballs on one header cover large vessels. A cip spray ball uses the same nozzle principle on a larger scale. The solid cone nozzles feed the ball, and the ball distributes the spray around the tank.

Materials and Compatibility

Brass resists water and mild cleaning agents. It suits closed-loop CIP circuits where the cleaning fluid stays within a controlled chemistry. SS304 covers general food and beverage duty.

SS316 handles aggressive acids and chlorinated solutions. Spray balls for cleaning tanks often use stainless nozzles for that reason. The material choice follows the cleaning chemistry and the required service life.

Installation and Maintenance Steps

1. Confirm the thread size matches the spray ball port.

2. Check the orifice for burrs before fitting.

3. Tighten the nozzle to the rated torque to avoid thread damage.

4. Run the spray at working pressure and check the pattern.

5. Clean the orifice at scheduled intervals to remove scale.

A clogged orifice distorts the cone and leaves dry patches on the wall. Soak the nozzle in a descaling solution when flow drops. Replace the nozzle when the orifice wears and the pattern widens.

Common Applications

Solid cone nozzles serve tank cleaning, parts washing, and cooling duty. The full pattern suits surfaces that need complete wetting.

• CIP tank cleaning circuits

• Vessel and reactor washdown

• Parts and tray washing

• Cooling and quenching lines

• Drum and tote rinsing

A spray ball with solid cone nozzles suits tanks that need full interior coverage. The filled pattern reaches fittings and baffles that block a hollow cone.

Flow Rate and Impact Trade-Off

Flow rate and impact pull in opposite directions. A high flow rate at a wide angle covers more area but spreads the force. A lower flow rate at a narrow angle concentrates the jet for stubborn residue.

Match the nozzle to the soil type: light film needs coverage, while dried or baked residue needs impact. Check the pump curve against the nozzle rating before selection. Record the nozzle size and spray angle for each tank so replacement matches the original duty.

Brass Solid Cone Full Jet Nozzle

Solid cone-shaped spray full jet nozzle with round impact area.
Unique vane design minimizes turbulence of the fluid to ensure uniform spray distribution and consistent spray coverage.
Large unobstructed flow passages minimize clogging and increase throughput.

Product Description